Hordhac
Isku-dheellitirka tayada iyo qiimaha qaabaynta duritaanka ma aha ganacsi-off fudud. Wax soo iibsigu wuxuu rabaa qiimo jaban, injineeradu waxay dalbanayaan dulqaad adag, macaamiishuna waxay filayaan qaybo bilaa cillad ah in lagu keeno waqtigii loogu talagalay.
Xaqiiqda: doorashada caaryada ama resin-ka ugu jaban waxay badanaa abuurtaa kharashyo badan oo hoos u dhigaya khadka. Caqabadda dhabta ah waa in la farsameeyo istaraatiijiyad halkaas oo tayada iyo kharashku ay isla socdaan, oo aan ka soo horjeedin midba midka kale.
1. Meesha Dhabta Ah Qiimaha Uu Ka Yimaado
- Qalabaynta (Molds): Nidaamyada orodyahannada badan ee godad badan ama kulul waxay u baahan yihiin maalgalin sare oo hore, laakiin waxay yareeyaan wakhtiyada wareegga iyo qashinka, hoos u dhigista qiimaha cutubka mustaqbalka fog.
Qalabka: ABS, PC, PA6 GF30, TPE - resin kastaa wuxuu keenaa ganacsiyo u dhexeeya waxqabadka iyo qiimaha.
- Waqtiga Wareegga & Xarafyada: Xataa dhowr ilbiriqsi wareeggiiba waxay ku daraan kumanyaal doolar oo miisaan ah. Yaraynta qashinka 1-2% waxay si toos ah kor ugu qaaddaa xad-dhaafka.
Baakadaha & Saadka: Badbaadinta, baakadaha sumadda leh iyo rarida la hagaajiyay ee saamaynta guud ee mashruuca kharash ka badan inta ay filayaan.
��Xakamaynta kharashku si fudud macnaheedu maaha "caaryada ka jaban" ama "resin ka jaban." Waxay la macno tahay injineernimada doorashooyin caqli badan.
2. Khatarta Tayada OEM-yada Cabsida Badan
- Warping & Yaraynta: Dhumucda darbiga aan lebiska ahayn ama naqshadaynta qaboojinta liidata waxay qalloocin kartaa qaybaha.
- Flash & Burrs: Qalab xijaaban ama si liidata loo rakibay waxay horseedaa walxo xad dhaaf ah iyo gooyn qaali ah.
- Cilladaha dusha sare: xadhkaha alxanka, calamadaha qubeyska, iyo xadhkaha socodka waxay yareeyaan qiimaha la isku qurxiyo.
- Dulqaadka Dulqaadka: Wax soo saarka dheer wuxuu socdaa iyada oo aan la dayactirin qalabku wuxuu keenaa cabbirro iswaafaqsan.
Qiimaha dhabta ah ee tayada liidata ma aha oo kaliya qashinka - waa cabashooyinka macaamiisha, sheegashooyinka dammaanadda, iyo dhaawaca sumcadda.
3. Qaab-dhismeedka Isku-dheelitirka
Sidee loo helaa meesha macaan? Tixgeli arrimahan:
A. Volume vs. Maalgelinta Qalabka
- <50,000 pcs/sanadkii → Orodyahan qabow ka fudud, godad yar.
-> 100,000 pcs/sanad → orodyahan kulul, dalool badan, waqtiyo wareeg ah oo degdeg ah, qashinka yar.
B. Naqshadaynta Wax-soo-saarka (DFM)
- Dhumucda darbiga lebbisan.
- Feeruhu 50-60% dhumucda gidaarka.
- Xaglo qabyo ah oo ku filan iyo radis si loo yareeyo cilladaha.
C. Xulashada agabka
- ABS = gundhig kharash-ool ah.
- PC = hufnaan sare, iska caabin saameyn leh.
- PA6 GF30 = xoog iyo xasilooni, ka fiirso qoyaanka.
- TPE = xidhidh iyo taabasho jilicsan.
D. Habraaca Xakamaynta & Dayactirka
-Isticmaal SPC (Xakamaynta Habraaca Tirakoobka) si aad ula socoto cabbirada oo aad uga hortagto socodka.
Codso dayactirka kahortagga ah - ishaynta, hubinta hawo-mareenka, u adeegida orodyahanka kulul - ka hor intaanay cilladuhu sii kordhin.
4. Matrix Go'aan Wax ku ool ah
Hadafka | Tayada Fadliga | Qiimaha Nimcada | Habka Isku dheelitiran
----------------------
Qiimaha Cutubka | Godad badan, orod kulul | Orodyahanka qabow, godad yar | Orodyahanka kulul + cavitation dhexda
Muuqaal | Darbiyada lebbiska ah, feeraha 0.5–0.6T, qaboojin la hagaajiyay | Tilmaamaha la fududeeyay (ogolow texture) | Ku dar texture si aad u qariso khadadka qulqulka yar
Waqtiga Wareegga | Orodyahanka kulul, qaboojinta la hagaajiyay, automation | Aqbal wareegyada dhaadheer | Tijaabooyinka kor-u-qaadista, ka dibna cabbir
Khatarta | SPC + dayactirka ka hortagga | Ku tiirsanaanta kormeerka ugu dambeeya | Jeegaga in-process + dayactirka aasaasiga ah
5. Tusaalaha OEM ee dhabta ah
Hal qalab oo musqusha OEM ah ayaa u baahday adkeysiga iyo dhamaystirka qurxinta aan cillad lahayn. Kooxdu waxay markii hore ku riixday caaryada qabow ee hal god ah oo qiimaheedu jaban yahay.
Dib-u-eegistii DFM ka dib, go'aanku wuxuu u wareegay aaladda orodiyaha kulul ee godad badan leh. Natiijada:
- 40% wakhtiga wareegga degdega ah
- Iskaraabka ayaa la dhimay 15%
- Tayada isqurxin joogta ah oo dhan 100,000+ pcs
- Qiimaha meertada nolosha oo hooseeya qayb kasta
��Casharka: Isku-dheellitirka tayada iyo kharashku maaha wax tanaasul ah - waxay ku saabsan tahay xeelad.
6. Gabagabo
Qaabaynta duritaanka, tayada iyo kharashku waa shuraako, maaha cadaw. In geesaha la gooyo si loo badbaadiyo dhawr dollar oo hore waxay badanaa keentaa khasaare weyn hadhow.
Xaqqa:
- Nakhshad qalabayn (kuleyl iyo orodyahan qabow, lambarka godka)
- Istaraatiijiyada walxaha (ABS, PC, PA6 GF30, TPE)
- Koontaroolada habka (SPC, dayactirka ka hortagga)
- Adeegyada lagu daray qiimaha (ururka, baakadaha gaarka ah)
…OEMs waxay gaari karaan hufnaanta qiimaha iyo tayada la isku halayn karo labadaba.
Markay tahay JIANLI / TEKO, waxaan ka caawinnaa macaamiisha OEM inay gaaraan dheelitiran maalin kasta:
- Nakhshadeynta iyo soo saarista caaryada oo kharash-ku-ool ah
- Qaabaynta duritaanka la isku halayn karo waxay ka bilaabataa tiro tijaabo ah ilaa xad sare
-Khibrad maaddooyin badan (ABS, PC, PA, TPE)
- Adeegyada ku-darka: isu-ururinta, qalabaynta, baakadaha daabacan ee gaarka ah
��Ma haysaa mashruuc ay qiimaha iyo tayada ay isku khilaafsan yihiin?
Noo soo dir sawirkaaga ama RFQ, iyo injineeradayadu waxay keeni doonaan soo jeedin ku haboon.
Tagsyada la soo jeediyay
#InjectionMolding #DFM #HotRunner #OEMManufacturing #SPC